Omnicut
A robust gantry-type cutting machine with excellent static and dynamic characteristics. The structure features precisely machined linear guides with ground steel rods and ground racks in a maintenance-free design. The gantry moves along a sturdy, accurately machined track, and its motion is ensured by powerful servo drives on both sides of the gantry.
The summary of all the solutions presented ensures:
High cutting accuracy and faithful adherence to the cutting contour
Excellent static and dynamic properties of the machine
Maximum utilization of working and traverse speeds, increasing the machine’s productivity
Maximum machine speed of 20 m/min
Control system
Developed and manufactured by MGM
Control system software also developed by MGM
Easy operation thanks to the MS Windows OS
Touch screen, 15" color monitor
For oxy-fuel and plasma cutting, from basic equipment up to processes with automated parameter transfer
Option for further expansion with units for plasma and oxy-fuel bevel cutting, drilling, and fiber laser
Oxy-fuel cutting
Piercing automation up to 130 mm
Cutting material up to 300 mm, or even heavy-duty cutting up to 600 mm
Oxy-fuel torches with external and internal ignition
Wide range of torches for specific requirements
Optional gas consoles:
CTM – standard oxy-fuel equipment
CTV – oxy-fuel equipment for cutting thick materials with multiple torches
FlowProp – automatic oxy-fuel equipment for easy gas adjustment
FlowProp-CTV – for gas adjustment and heavy cutting up to 300 mm
Vertical lifts M 4000 PCS and M 4000 CAP
Vertical lift M 4000 PCS
Torch lift with automatic height control using arc voltage and a touch sensor for material position detection
Integrated 3D anti-collision protection
Torch stroke 220 mm or 350 mm
For torch diameters of 30–53 mm
Maximum lift speed 120 mm/s
Maintenance-free design
CNC-controlled vertical lift
Vertical lift M 4000 CAP
Torch height sensing using a capacitive sensor
Control from the control panel
Integrated vertical anti-collision protection
Torch stroke 220 mm or 350 mm
For torch diameters of 30–54 mm
Maximum lift speed 80 mm/s
Maintenance-free design
New vertical lift
Controlled directly from the CNC, fast communication
Ohmic contact, 3D collision protection
Stroke 150, 220, 350 mm
Load capacity up to 15 kg
Non-contact plate height measurement
Maintenance-free design
Plasma beveling unit for bevel cutting
The combination of the OMNICUT cutting machine with the plasma beveling unit is designed for customers who need to cut parts directly with weld preparation (bevel).
It enables cutting various types of bevels (V, X, Y, K) within the thickness range supported by the plasma power source used.
The unit is automatically controlled by the control system and performs precise and fast controlled movements in the rotation and tilt axes.
Drilling unit MAX 40 R
For drilling Ø 3–32 mm
Capable of threading up to max. M24
ISO 40S spindle with rigid preloaded bearing
Pneumatically controlled tool clamping for automatic tool change
Supply of cooling/lubricating fluid for external and internal tool lubrication via solenoid valve
Stroke feed module automatically controlled
Tool length measurement
Sheet position sensing device electronically located in the sheet clamping on the table
Pneumatic sheet clamping during drilling with adjustable traverse height
Micro-lubrication with oil mist
6-tool magazine with automatic tool change
Drilling unit controlled directly from the CNC
Database for drilling and threading tools
Option for drilling up to Ø 40–50 mm
Three-torch unit DBAM
Designed for cutting V, X, Y, and K bevels with oxy-fuel
Continuously rotatable
Manually adjustable angle from 15° to 45°
Manually adjustable lateral torch feed from 0 to 75 mm
Automatic height adjustment between the torches and material using a touch sensor
Three fully equipped machine torches, including nozzles, backfire protection, shut-off valves, and connecting hoses
Integrated vertical lift of 300 mm
Gas delivery to the torches via solenoid valve
Positioner
Additional device for the cutting machine, designed for cutting pipes and profiles
The 4-jaw chuck allows processing of square profiles as well, equipped with clamping adapters for rotation
For pipe diameters from Ø 50 to 500 mm
This rotary axis with the clamping chuck, in which the pipe is clamped, is controlled by a programmable control system
The clamped pipe in the chuck is fully supported along its length by support carts with rollers
Omnicut STAR
Portal-type cutting machine with excellent static and dynamic properties. The construction is equipped with precisely machined linear guides with ground steel rods and ground rack gears in a maintenance-free design.
The portal moves along a robust and precisely machined track, and its movement is powered by high-performance servo drives on both sides of the portal.
